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Troubleshooting & Best Practices
Coating Concerns
Use this guide when a patient reports scratches, peeling, crazing, cleaning difficulty, glare, reflections, or a perceived coating failure.
Symptoms
- Fine cracks or spider-web marks appear on the lens surface.
- Coating appears to peel, spot, haze, or separate from the lens.
- Patient says lenses scratch too easily or never look clean.
- Patient notices reflections, glare, color shifts, or cosmetic differences from a prior pair.
Common Causes
- Heat exposure from dashboards, ovens, grills, saunas, hair dryers, or hot water can craze coatings.
- Dry wiping, paper towels, clothing, or household cleaners can scratch or damage AR layers.
- Frame stress, overtight eyewire tension, or drill-mount stress can contribute to coating or lens-edge issues.
- The patient may be comparing different AR families with different residual color or cosmetic appearance.
- Improper cleaning habits can mimic a coating failure even when the lens surface is intact.
Recommended Actions
- Inspect lenses under good light and distinguish scratches, crazing, peeling, residue, and edge stress.
- Ask how the patient cleans the lenses and whether they were exposed to heat or chemicals.
- Check frame tension, drill mounts, eyewire pressure, and lens seating.
- Review the coating ordered and compare it to the patient’s expectations for glare, color, durability, and cleaning.
- If the lens is dirty rather than damaged, demonstrate proper cleaning with lens spray and microfiber cloth.
When to Contact the Lab
- Contact the lab when the coating concern appears to be a warrantable defect or the cause is unclear after inspection.
- Provide clear photos, order number, coating name, material, date dispensed, and patient cleaning/exposure history.
- Note whether marks are on the front, back, edge, both lenses, or only one lens.
Best Practices
- Dispense every AR job with cleaning instructions; do not assume patients know how to clean premium lenses.
- Warn patients not to leave eyewear in hot cars or clean lenses with household chemicals.
- Check frame stress before sending a coating claim; stress can create repeat failures after remake.
- Document the coating family and warranty expectation at dispense.
